Fastener ERP Manufacturing Background

Fastener ERP Solutions

High-volume part tracking for automotive-grade standards. Manage millions of pieces across wire drawing, heading, threading, and plating with total traceability.

Core Modules Spotlight

Explore the dynamic workflows of our primary functional areas, designed to provide visibility and control at every stage.

High-Speed Production Analytics

1

Stroke-count based OEE tracking across all headers with real-time efficiency dashboards.

2

Tool life management with automatic reorder triggers and cost-per-piece impact analysis.

3

Machine-wise energy consumption monitoring with power cost allocation per production batch.

keyboard_double_arrow_right Maximum Throughput Efficiency
Fastener ERP - High-Speed Production Analytics

Heat-to-Finish Traceability System

1

Complete material traceability from raw wire heat number through all processing stages.

2

Automated SPC data collection with Cpk/Ppk analysis and control chart generation.

3

Plating bath monitoring with chemistry logs, anode life tracking, and thickness certification.

sync_alt Automotive-Grade Traceability
Fastener ERP - Heat-to-Finish Traceability System

Quality, PPAP & Customer Portal

1

Automated PPAP package generation with all 18 elements for customer submission.

2

Customer-specific packaging specification management with label format libraries.

3

Web portal for customers to view order status, test reports, and delivery schedules.

account_balance_wallet Customer-Centric Quality
Fastener ERP - Quality, PPAP & Customer Portal

Software Objectives

Precision engineering for your business operations. Our objectives focus on maximizing efficiency while minimizing material and financial leakages.

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Sale Order Management

Sale Order Management/Analysis with complete order tracking and reporting.

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Production Control

Work Order/Job Card, Bill of Material, WIP Stock, Production Contractor Payment, Production Tracking Reports.

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Inventory Control

Raw Material Wire Stock, Cold Forging, Hot Forging, Machining, Heat Treatment, Semi Finished Stock, Finished Stock.

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Job Work

Issue to Job work, Receipt from Job work, Pendency at Job work.

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Quality Control

Material Inspection, Patrolling Inspection, Final Inspection.

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Scrap Control

Steel Cutting Scrap, Forging Scrap — complete scrap tracking and management.

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Rejection Control

Rejection at Forging, Rejection at Machining, Rejection at Assembly.

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Purchase Control

Purchase Order/Analysis, MRN/MIN, Monthly Consumption Analysis, Minimum/Maximum/Re-order Level Analysis.

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Financial & Outstanding

Cash, Bank, Journal, Outstanding, GST Returns.

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HR Management

Staff/Worker Attendance & Salary, ESI & PF, Bonus & LWW etc.

Ready to fasten your growth?

Join fastener manufacturers achieving Six Sigma quality levels with eManage.